I guess I'm not finished with this thread yet, LOL. It ran for two days. I stopped it to fix the strike train (simple adjustment) and started it again. It ran for almost a day. This time it stopped completely. I'm glad it did, because I was able to diagnose the problem. I checked every wheel in the time train, including the escape wheel, and they were all loose with plenty of endplay and would rock back and forth. I could put just slight pressure on the fourth wheel and on the third wheel and they would make the escape wheel rotate easily. However, the second wheel was locked up. Tight. I could pull it backwards just a bit and when I let go of it, it would move forward, showing that there was plenty of power from the mainspring on the second wheel. The two wheels associated with the motion works had endplay and rotated back and forth freely. Minute hand could be rotated as well. Strike mechanism worked just fine. So -- I started really looking into why the second wheel was locked up. Pictures attached show the story. I knew the click spring was just slightly loose on the click and it looked like the end of the click spring where it held the click was possibly rubbing on the second wheel. I fixed that by just tightening it up and checked to make sure there was clearance. Not perfect but it cleared the second wheel. This time, I discovered that the second wheel hung up on the other end of the click spring. It wedged up against the top of the click spring and stopped the clock completely.
At the last meeting of the local chapter, I discussed the click spring replacement with others, and the speaker was actually showing his Waterbury calendar clock he worked on. He showed me the click springs that Timesavers sent him when he ordered them for a Waterbury clock. Nothing like the original click springs and he did not use them. Now I understand why Timesavers sent those. They apparently send you a new click that has a slot in it, with a rivet and a new wire spring, as opposed to the flat leaf spring like the original. That wire spring is about a third of the thickness of the original flat leaf spring. However, my search of Timesavers did not show any click springs or repair kits for a Waterbury clock. I found a replacement for sale on Griffin's Clock Parts, but I can't tell if it will work. It is also not the flat leaf spring, but a wire -
CLICK SPRINGS WATERBURY - GRIFFEN'S CLOCK PARTS AND SUPPLIES LLC (griffensclocks.com). I have seen posts on this forum for this very issue, but it appears people just make new click springs out of old mainsprings. I don't have any old mainsprings (still a newbie!). I understand I could use a hacksaw blade. However, the spring is bent into a circle. Can you do that with hardened steel, like from a hacksaw blade, without it breaking? Or do you have to heat it to bend it and then quench it to reharden it?
Looks like I'll be replacing the click spring with the new model. Worst part is taking that clock apart again for about the 7th time, LOL.
I am also still trying to figure out how this could have happened. I thought maybe the second wheel wore down at the pivot and let it drop against the click spring, but that would have allowed extra endplay and it would not have "locked up". Of course, I can't tell for sure if the click spring is the original, or if it was replaced with something that was too wide. More curiosity here than anything else. I know I first just have to solve the problem.
Last question - could I just shave down the existing click spring to increase the clearance to the second wheel? I might be able to do that without taking the clock apart again.
roughbarked - you are right. He bushed everything but the top escape wheel pivot. Probably because it was on the raised protrusion. However, it is not worn and still looks good.
Willie -- I still think the Verge is probably not the original and not the right one. However, the clock ran great for two days. Looking at the case and the markings on it, it is possible they designed this clock for a wider pendulum movement. I'm just guessing here but the fact that it ran so well makes me question whether replacing the verge is really necessary.
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