The od is 2.7 on the kwm bushings. Have you folks had problems that use kwm bushings with the od being to large for certain places on regula or Hubert Herr movements? For example at the pallet pivot? If so, what is the solution.
Powerstroke
The answer to your question is very simple. Select a Bushing system that offers solutions rather than issues.
Often filing and hand bushing requires more space than is available. In other cases, where space is limited, bushing reamers apply outward pressure while reaming that will rupture remaining structures creating a real mess.
Personally use a small Milling machine for bushing that allows me to use Endmills in tight areas. A center cutting Endmill can be centered on an original pivot location and is not effected by hole shape, or location. In addition, the cutting action applies
no outward pressure on the structure being machined. With the wide variety of available endmill sizes, proper/ideal size selection is not an issue. A matching bushing can be machined or easily constructed from bushing wire.
In some cases a bushing will be close to an edge as mentioned by Bruce. The following is a response given to another person with that question
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You are correct in that the stress of using a bushing reamer next to the edge of a plate can easily push the side of the out and damage it. My most common method of dealing with this is as follows.
(1) I first mount the movement plates in the movement holder (Designed for the job) mounted in the Mill. I then locate the original pivot hole location utilizing a pivot size gage pin mounted in the Mill spindle. "X" and "Y" hand wheel settings are then recorded for relocation to this position when needed.
(2) Next, a desired size center cutting endmill is selected and positioned per the attached sketch, and the hole is machined in the plate for installation of a bushing plug.
When utilizing a Endmill for this operation, there is no outward stress on the edge of the plate or risk of damage when the "X" and "Y" axis are locked in place. Unless of course you are using a movement plate mounting system that is not rigid or designed to be used in a Mill.
(3) From this point, the "X" and "Y" axis slides are returned to the original location recorded in step one and the pivot hole is spot drilled/drilled also per the attached sketch.
Jerry Kieffer