Barry, lots to think about in your posts. I've worked on many 400-day and 1000-day clocks, and I've often wondered about the finish on the escape wheels. Every one of them I've seen has been stamped, and not one of them shows evidence of any secondary process to smooth them. I've examined a lot of them under a microscope, and they all have the characteristic surfaces left by the stamping dies. It would appear that the manufacturers didn't see the need to smooth the ramp faces. If there was any benefit to doing so, it apparently was not worth the cost. I agree that just slightly touching the escapement teeth with very light oil provides a tangible improvement in operation.
There is an uneasy balance (pun intended) in the location of the fork - too high and the portion of the suspension wire between the fork and the top block becomes so stiff that the clock will not run, and too low, flutter may occur. It seems to me that the resonance is more likely to be in the long portion of the spring, and upsetting the resonance point should be possible by changing that length, perhaps by simply repositioning the bottom block, or by making up a new suspension with a slightly different lower length. The period is much more strongly affected by the cross-sectional area of the spring than its length, so this would not have a significant effect on regulation.
Nathan, re the water hammer, whenever we would turn off the water in our shower, that whole end of the house would vibrate with a strong resonance for up to 30 seconds. This one was so sensitive that it didn't matter whether we closed the valve quickly or slowly, and I searched in vain for it for a very long time. One day, as this racket was going on, the toilet tank cover started rattling, and I removed it to find a resonance pattern in the water in the tank, centering on the fill valve assembly. I touched the top of the valve, and the racket immediately stopped. I replaced the valve with one of a different style (and obviously a different fundamental frequency) and peace has reigned supreme ever since.